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Applications |
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Food Processing, Distilleries, Chemical
Process Industries, Rubber, Paper & Board, Plastic
Industries, Dairies, Hotels, Hospitals, Timber Seasoning,
Pharmaceuticals, Textiles, Fertilizers, Pesticides and
other process industries. |
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Fuel Oil
Data |
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L.D.O (Light Diesel Oil): Viscosity at 18° C upto 15
centistokes, Calorific value about 10,700 kcal/kg.
Furnace Oil : Viscosity at 38°C upto 800 centistokes.
Calorific value about 10,200 kcal/kg.
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Ecotherm
Design |
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- Light Diesel Oil
- High Speed Diesel
- Furnace Oil
- Natural Gas
- LPG
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Combustion System
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In any heating system where fuel is used for generating
heat, what matters most is the combustion efficiency.
ECOTHERM is fitted with highly efficient, adjustable
high pressure, solid injection type burner working at
150 PSIG and above.
It consists of self cleaning fuel oil filter, fuel
pump, blower with adjustable damper, solenoid valve,
vortex chamber, ignition electrodes and spray nozzle.
The special vortex chamber provides high combustion
efficiency by thoroughly mixing atomized fuel oil and
air. The combustion air is preheated by waste heat available
from boiler shell which ensures better combustion and
thermal efficiency.
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Steam Loop : |
It consists of heating coil made up of high temperature
service IBR approved boiler quality steel tubes, feed
water pump, cyclone separator etc.
The reciprocating pump, pumps the water through the
coil, where it receives the heat liberated from the
combustion and evaporation takes place inside the coils.
The cyclone separator removes the escaped particles
to provide 99% dry saturated steam.
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Gas Loop : |
The combustion blower supplies air. The combustion
air while passing through the annular passage formed
between the intermediate shell and the inner shell recovers
the heat conducted and radiated from the inner shell
and the heated air then passes through the Vortex Generator,
where it mixes with the atomized fuel oil spray.
A mixture of oil mist and heated air is then ignited
by high voltage sparking system. The hot gases first
descend downward through the inner coil, then ascends
between the inner and outer coil, then again descends
through the annular passage formed between the outer
coil and the inner shell and then it is finally exhausted
to the atmosphere via chimney.
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Automation : |
Our ECOTHERM is completely automatic unit where pressure
and the combustion are automatically controlled.
The burner is ON-OFF or modulating type with an automatic
ignition and with photo electric flame failure sensing
device to safe guard the combuston operations.
All the electrical and the electronic components and
its circuits are housed in a special control panel cabinet
mounted on ECOTHERM. A pressure switch is fitted on
boiler which monitors the working of ECOTHERM. A temperature
indicator and controller senses the degree of superheat
and safe guards against over heating of coil.
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Technical Specification of Ecotherm
Model |
UNIT |
ECO |
ECO |
ECO |
ECO |
ECO |
ECO |
ECO |
ECO |
ECO |
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100 |
200 |
300 |
400 |
500 |
600 |
750 |
1000 |
1500 |
Capacity from and at 100° C |
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100 |
200 |
300 |
400 |
500 |
600 |
750 |
1000 |
1500 |
Working Steam Pressure |
Kgs./hr. |
3.5-15 |
3.5-15 |
3.5-15 |
3.5-15 |
3.5-15 |
3.5-15 |
3.5-15 |
3.5-15 |
3.5-15 |
Fuel Oil Consumption |
Kgs./hr. |
6 |
12 |
18 |
24 |
30 |
36 |
45 |
60 |
90 |
Steam Outlet Size |
mm |
20 |
25 |
25 |
25 |
38 |
38 |
38 |
50 |
50 |
Flue Gas Outlet Size |
mm |
150 |
150 |
200 |
200 |
250 |
250 |
250 |
275 |
300 |
Fuel Oil Inlet Diameter |
mm |
12 |
12 |
12 |
12 |
12 |
12 |
12 |
12 |
12 |
Electrical Load |
LDO kW |
1.5 |
1.5 |
1.5 |
1.5 |
2.5 |
3.0 |
3.0 |
3.0 |
3.0 |
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FO kW |
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3 |
4.5 |
4.5 |
6.5 |
7 |
8.5 |
11.5 |
15 |
Burner
Modulation |
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ON
OFF |
ON
OFF |
ON
OFF |
ON
OFF |
ON
OFF |
ON
OFF |
HIGH
LOW |
HIGH
LOW |
HIGH
LOW |
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